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High-Speed Aluminum House Foil Rewinding Machine
Product Overview
Mohindra Mechanical Works offers a robust and precision-engineered Aluminium House Foil Rewinding Machine designed for converting large jumbo foil rolls into perfectly finished household aluminium foil rolls. Developed for packaging manufacturers and foil converters, this machine delivers accurate rewinding, uniform roll formation, and high production efficiency for commercial-scale foil processing operations.
Built with advanced winding technology and reliable tension control systems, the machine ensures wrinkle-free rewinding, smooth edge alignment, and consistent roll quality, making it ideal for producing retail-ready aluminium foil rolls used in homes, restaurants, hotels, and food packaging industries.
Key Features
- Precision Length Control: Integrated with a digital encoder and PLC system that allows operators to preset exact roll lengths. The machine automatically slows down and stops once the target length is achieved, eliminating material giveaway.
- Tension Management System: Equipped with an adjustable magnetic powder brake system to maintain optimal web tension, preventing thin aluminum foil (9–18 microns) from tearing during high-speed rewinding.
- Clean Slitting & Cutting: Features heavy-duty, clean-cut slitting knives that ensure burr-free edges and a perfectly straight cut at the end of each rewinding cycle.
- User-Friendly HMI Touchscreen: A centralized control panel allows for easy adjustments of speed, batch counts, and roll lengths, requiring minimal operator training.
Target Commercial Applications
This machinery enables seamless production for high-demand B2B and retail sectors:
- FMCG & Retail Brands: Standard-length boxed kitchen foils for supermarket chains.
- Hospitality & Catering: Heavy-duty, high-length foil rolls for commercial kitchens, hotels, and airlines.
- Wholesale Distribution: Mass production for packaging distributors and e-commerce supply chains.
Commercial Advantages
- Zero-Waste Cutting: The heavy-duty cutting mechanism ensures clean, straight cuts at the end of every roll cycle, eliminating foil wastage.
- Industrial Grade Durability: Constructed with a solid cast-iron chassis that absorbs vibrations, ensuring dead-accurate winding even when operating at maximum speed.
- Plug-and-Play Installation: Shipped pre-assembled and calibrated. Our team provides quick setup support so you can start commercial production within days.
Technical Specifications
Parameter | Specification |
|---|---|
Target Material | Aluminum House Foil (9 to 18 Microns thickness) |
Production Speed | Up to 180 meters per minute (Ultra-High Output) |
Slitting Width Range | 200 mm to 500 mm (Fully adjustable blades) |
Max Unwind Diameter | 600 mm - 800 mm |
Max Rewind Diameter | Up to 120 mm (Ideal for retail & catering sizes) |
Braking & Safety | Automatic electromagnetic brake with emergency stop sensors |
Operation | Single Operator Setup (Low overhead costs) |