Dry Lamination Machine
High-Performance Lamination for Flexible Packaging Materials
Our Dry Lamination Machine is made specifically for laminating flexible packaging substrates through application of adhesive through coating and drying processes. Our machine coats the adhesive evenly on the primary substrate and moves through the drying unit to remove the solvent from the substrate before it is laminated to the second substrate.
With the right coating, efficient drying, steady web tension and guided web feeding system, our machine offers consistent laminated quality even during the whole production process. It is made to process substrates that are compatible with each other, like PET, BOPP, CPP, PE, metallized films and aluminum foil.
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Controlled Adhesive Coating & Efficient Drying
Uniform adhesive application is essential for achieving consistent bonding and laminate quality in dry lamination. The machine uses a precision coating system to apply the required adhesive quantity evenly across the substrate while maintaining stable web movement and coating consistency throughout production.
After coating, the web passes through a controlled drying system, where the solvent is efficiently evaporated before the material reaches the lamination unit. Proper control of drying temperature, airflow and web speed helps achieve effective solvent removal while protecting the substrate from excessive heat. This controlled process prepares the coated web for smooth and reliable bonding with the secondary material.
Designed for Stable Continuous Lamination
The Dry Lamination Machine is engineered for continuous roll-to-roll operation, integrating unwinding, adhesive coating, drying, lamination and rewinding into a coordinated production process. Accurate tension control and web-guiding systems maintain smooth substrate movement and proper alignment through each stage of the machine.
After drying, the adhesive-coated web is combined with the secondary substrate under controlled nip pressure to achieve uniform contact and consistent bonding across the working width. Production parameters can be adjusted according to the substrate combination, adhesive system and required laminate structure.
The finished laminate is then rewound under controlled tension, helping maintain uniform roll density, proper edge alignment and stable roll formation for subsequent slitting, pouch making or other converting operations.
Why Choose Dry Lamination?
Consistent application of the adhesive is necessary for the attainment of reliable bonds and laminates when using the dry lamination technique. The machine employs a precise coating mechanism to deliver the needed amount of adhesive in a consistent manner over the substrate, while maintaining the stability of web motion and coating all through the process of production.
After the process of coating, the web is subjected to a drying process where the solvent is effectively removed from the material before it is introduced into the lamination unit. Temperature control and web speed are important parameters that ensure the solvent is effectively removed from the substrate during the process.
Technical Specifications
|
Category |
Specification |
|---|---|
|
Machine Type |
Dry Lamination Machine |
|
Maximum Speed |
Up to 250 – 300 M/Min |
|
Maximum Web Width |
800 / 1000 / 1200 / 1300 mm |
|
Coating System |
Gravure Coating System |
|
Drying System |
Multi-Zone Hot Air Drying Oven |
|
Drive System |
AC Drive / Servo Drive |
|
Unwind System |
Shaft / Shaftless Unwind |
|
Rewind System |
Center / Surface Rewind |
|
Maximum Roll Diameter |
Up to 800 – 1000 mm |
|
Core Diameter |
76 mm / 152 mm |
|
Tension Control |
Automatic Load Cell Tension Control |
|
Compatible Materials |
Paper, Plastic Films, Aluminum Foil, Laminated Sheets |
|
Power Supply |
415V, 3 Phase, 50 Hz |
|
Machine Structure |
Heavy-Duty Fabricated Frame |
|
Operation |
PLC / Manual Control Panel |
Packaging Applications
- Industrial Flexible Laminates: Supports various film, foil and flexible substrate combinations for specialized converting requirements.
- Personal & Home-Care Packaging: Suitable for laminate structures used in detergents, hygiene products and other consumer-product packaging.
- Foil-Based Laminates: Can process compatible aluminium foil structures for selected high-barrier packaging applications.
- Metallized Film Laminates: Suitable for compatible metallized-film combinations used in decorative and barrier packaging structures.
- Stand-Up & Flexible Pouches: Produces laminated roll stock for subsequent conversion into stand-up, zipper, centre-seal and other pouch formats.
- Printed Flexible Packaging: Combines compatible printed films with sealant or functional layers to produce multilayer packaging structures.
- Food & Snack Packaging: Suitable for laminated structures used in snacks, confectionery, spices, dry foods and other flexible food packaging.
Key Features
- Flexible Substrate Handling: Suitable for compatible films, metallized substrates and aluminium foil combinations.
- Controlled Lamination Nip: Provides consistent contact and pressure between the substrates during bonding.
- Precise Web Guiding: Helps maintain correct substrate alignment during continuous production.
- Accurate Web Tension Control: Maintains stable substrate movement through unwinding, coating, drying, lamination and rewinding.
- Multi-Zone Temperature Control: Allows drying conditions to be managed according to adhesive, substrate and production requirements.
- Efficient Drying System: Removes solvent from the coated web under controlled drying conditions before lamination.
- Precision Adhesive Coating: Provides controlled and uniform adhesive application across the required working width.
Explore Related Lamination Solutions
Explore our advanced range of Dry Lamination Machines, engineered for high-speed performance, precise bonding, and consistent lamination quality across diverse flexible packaging applications.
FMCG Lamination Machine
Designed for high-speed lamination of flexible packaging materials used in FMCG applications. It ensures uniform coating, strong bonding, and smooth, consistent lamination for reliable packaging production.
-
Working Width
600–1600 mm -
Production Speed
Up to 120 m/min
Film Lamination Machine
A versatile roll-to-roll lamination solution for bonding different types of films. Precise tension and coating control ensure excellent adhesion, smooth surfaces, and consistent lamination quality.
-
Working Width
600–1600 mm -
Production Speed
Up to 120 m/min
LD Lamination Machine
Designed for efficient LD film lamination with various flexible substrates. Controlled coating, heating, and tension deliver strong adhesion, uniform layers, and wrinkle-free results for packaging applications.
-
Working Width
600–1600 mm -
Production Speed
Up to 120 m/min
Registered Lamination Machine
A precision lamination solution designed for accurate registration of printed and laminated materials. Advanced control helps maintain alignment, uniform bonding, and consistent quality throughout production.
-
Working Width
600–1600 mm -
Production Speed
Up to 120 m/min
FMCG Lamination Machine
Designed for high-speed lamination of flexible packaging materials used in FMCG applications. It ensures uniform coating, strong bonding, and smooth, consistent lamination for reliable packaging production.
Film Lamination Machine
A versatile roll-to-roll lamination solution for bonding different types of films. Precise tension and coating control ensure excellent adhesion, smooth surfaces, and consistent lamination quality.
LD Lamination Machine
Designed for efficient LD film lamination with various flexible substrates. Controlled coating, heating, and tension deliver strong adhesion, uniform layers, and wrinkle-free results for packaging applications.
Registered Lamination Machine
A precision lamination solution designed for accurate registration of printed and laminated materials. Advanced control helps maintain alignment, uniform bonding, and consistent quality throughout production.
Frequently Asked Questions
Yes. Accurate tension control helps maintain stable web movement, proper alignment and consistent laminate formation through the coating, drying, lamination and rewinding stages.
In dry lamination, an adhesive containing solvent is coated onto the substrate and the solvent is removed through a drying section before lamination. Solventless lamination uses solvent-free adhesive and therefore does not require a conventional solvent-evaporation drying stage.
Yes. Compatible printed films can be laminated with suitable secondary substrates, making the machine suitable for many printed flexible packaging applications.
The coated substrate passes through a controlled drying chamber where heated airflow assists in solvent evaporation. Drying parameters are adjusted according to the adhesive, coating quantity, substrate and production speed.
Depending on the machine configuration and adhesive compatibility, materials can include PET, BOPP, CPP, PE, metallized films, aluminium foil and other flexible packaging substrates.
It is called dry lamination because the adhesive-coated substrate passes through a drying section to remove the solvent before the two webs are laminated together.
A Dry Lamination Machine bonds two compatible flexible substrates by first applying adhesive to one web and drying it before combining the coated web with a secondary substrate under controlled pressure.
